200 x 300 mm
  200 x 200 mm
  300 x 400 mm
  300 x 300 mm
  250 x 325 mm
  300 x 600 mm
  325 x 250 mm
 
  Quality
  Quality Policy
  Quality Control
  Quality Approval
 
 
 
     
   
     
  Quality Checks and Parameters:  
     
  At every stage from procurement of raw material to finished product, there are quality parameters set to keep a stringent check on quality in stages. The parameters are predefined and conveyed to the Quality Inspectors who in turn are duty bound to follow the same. The reporting about quality issue has to be IMMEDIATE to the production head, who in turn is obliged to undertake corrective measures.

Some of the quality checks and its parameters are as under:

 
 
Raw Material:
  Chemical and Physical parameters are checked with each input of raw material on daily-batch basis.
   
Slurry:
  Fine to pass through 100 mesh. Residue should be below 1% of slurry. Maintain viscosity and density of the slurry.
   
Slurry:
  Fine to pass through 100 mesh. Residue should be below 1% of slurry. Maintain viscosity and density of the slurry.
   
Spray Dryer:
  Moisture should be between 4.5 to 5% and maintain granule size as per standards needed for the production.
   
Press:
  Strength of green tile, pressure for pressing accuracy to ensure proper strength, thickness and warpage.
   
Dryer:
  Temperature 145 degree to 150 degree Centigrade for removing moisture of green tile.
   
Biscuit Kiln:
  Maintaining temperature as per the parameter.
   
Sorting of Biscuit Tile:
  Check for size, deformation, hairline cracks and water absorption.
   
Glaze Line:
  Composition of glaze; sieve the glaze through 300 mesh and maintain residue below 1%; maintain viscosity and density; maintain glaze weight per tiles depending upon the size.
   
Glaze Kiln:
  Maintaining temperature as per the parameter.
   
Finished Tile:
  Lab testing for crazing, gloss, MOR test > 150 kg/cm², Water absorption 18% to 20%; tensile test.
   
Sorting:
  Physical quality check for size deformation, color, design.
 
     
  Machinery and Plant Maintenance:  
     
  This is an ongoing process at Mod Cera Industries. There are periodic checks and preventive maintenances conducted. The plant is thoroughly overhauled once a year in the months of August-September by qualified engineers trained by machinery suppliers at their plane, abroad.

All the sensitive spares are kept in stock in sufficient quantity for ensuring minimum downtime.

 
 
 
 
 
 
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